3D Printed Cranial Orthosis (Helmet)

3D PRINTED CRANIAL ORTHOSIS

The 3D cranial remolding orthosis is a custom-designed treatment device used for infants with positional head deformities. Thanks to 3D printing technology, an orthosis that perfectly fits the baby and is customized according to individual needs can be produced. These types of orthoses are especially used in the treatment of plagiocephaly, brachycephaly, and other cranial shape deformities.

Advantages of 3D Printed Cranial Orthosis
1. Custom Design: 3D printing technology allows the production of orthoses that perfectly fit the infant's head shape. Precise measurements of the head are taken to create an ideal shape tailored for the baby.

2. Fast and Accurate Production: Compared to traditional measurements, 3D printing enables faster and more accurate manufacturing. This helps make the treatment process shorter and more effective.

3. Less Intrusive: Orthoses made with 3D printing apply minimal pressure on the head to provide a more comfortable and effective treatment. This supports ongoing healing.

4. Aesthetic Appearance: 3D orthoses are lighter and more aesthetically pleasing. Their improved look and less conspicuous design can be an advantage for parents.

Design and Application Process of 3D Printed Cranial Orthosis
1. Head Measurement: A 3D scan of the head is performed. This is necessary to identify the deformed areas in accordance with brain development and to obtain accurate measurements.
2. Digital Modeling: The collected data is used to create a digital model with specialized software. The model is designed in detail according to the measurements.
3. 3D Printing: The digital model is transformed into a physical orthosis using a 3D printer. The device is designed to minimize the initial pressures applied during treatment.
4. Adjustments and Follow-up: The 3D remolding orthosis is divided into parts for treatment. Since the baby's head shape changes as they grow, periodic check-ups are conducted and fine adjustments are made to the orthosis if needed.

Treatment Duration and Effectiveness
Treatment Duration: Cranial orthosis treatment usually lasts between 3 to 6 months. Regular adjustments are made to the orthosis as the infant’s head shape changes during the treatment period.
Success Rate: 3D cranial orthoses can be very effective in correcting basic cranial deformities. Early treatment ensures a better and more successful progression of the treatment process.